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激光超声检测在金属3D打印中的应用进展

Progress in the Application of Laser Ultrasonic Testing in Metal 3D Printing

  • 摘要: 金属3D打印技术已广泛应用于航空航天、医疗等高精领域,但传统检测方法难以满足其复杂工艺的质量控制需求。激光超声检测技术因非接触、高灵敏的特性,成为该领域质量监控的有效手段,本文旨在梳理其在该领域的最新应用并给出改进思路。通过文献调研与典型案例比对,首先解析典型金属3D打印的工艺原理与行业应用;随后归纳激光超声检测的物理机制、系统构成及信号处理流程;最后对比单一激光超声与多技术融合方案在钛合金、铝合金等样件上的实验数据。激光超声检测已成为金属3D打印在线质量监控的关键技术;通过与数据驱动算法及其他无损手段协同,可进一步实现缺陷早期预警、闭环控制;激光超声检测技术将逐渐向复杂几何形状的三维构件检测方向发展,开发适应复杂形状和多样化材料性质的检测技术将成为未来研究的重点,为行业高质量制造提供可行路径。

     

    Abstract: Metal 3D printing is rapidly advancing and widely used in aerospace, medical, automotive, and construction. However, its complex process challenges traditional quality control methods. Laser ultrasonic testing (LUT), offering non-contact operation, real-time capability, and high sensitivity, has become vital for quality inspection in metal additive manufacturing.This review covers LUT application progress in metal 3D printing. It first outlines metal 3D printing fundamentals, processes, and applications. Next, it explains LUT principles and system setup, including wave propagation and equipment, highlighting its advantages for inspecting complex surfaces and internal defects.The paper details LUT's specific uses in metal 3D printing, especially defect detection, reviewing advances in LUT for both conventional and 3D-printed metals. It also discusses future applications within the AM process.Finally, considering current trends, the paper suggests combining LUT with other methods to improve metal 3D-printed part quality, proposing novel approaches.

     

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