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隧道工程喷射混凝土技术研究综述

Research Summary of Shotcrete Technology in Tunnel Engineering

  • 摘要: 我国隧道工程正朝着长距离、大断面、深埋化方向快速推进,高地温、高地应力地质条件不仅易诱发热湿病害,还会加剧围岩变形,最终导致支护结构失效,对喷射混凝土性能与施工工艺提出了更高要求。本文系统梳理了国内外喷射混凝土研究进展,重点分析了速凝剂、矿物掺合料及纤维增强材料对喷射混凝土力学特性、微观结构及耐久性的影响规律,系统总结了施工工艺及质量控制方法。研究结果表明:碱性速凝剂虽可提升早期强度,但会降低耐久性,无碱速凝剂已逐步成为主流选择;矿物掺合料可有效改善力学性能与耐久性,掺加纤维则能使破坏形态从脆性断裂转变为延性破坏。喷射混凝土施工质量与材料制备、运输及喷射作业密切相关,其中喷射作业阶段受喷嘴与岩面夹角、距离、喷射压力、分层厚度及时间间隔等因素显著影响。综上所述,未来应重点开发低成本、高耐久、环境友好的喷射混凝土,构建少人化、自动化与信息化融合的施工工艺体系,推动隧道施工向绿色化、智能化方向转型升级。

     

    Abstract: China's tunnel engineering is rapidly advancing towards long-distance, large cross-section, and deep burial. High temperature and high stress geological conditions not only easily induce thermal and moisture diseases, but also exacerbate surrounding rock deformation, ultimately leading to the failure of support structures. This has put forward higher requirements for the performance and construction technology of shotcrete. This article systematically reviews the research progress of shotcrete at home and abroad, with a focus on analyzing the influence of accelerators, mineral admixtures, and fiber-reinforced materials on the mechanical properties, microstructure, and durability of shotcrete. The construction process and quality control methods are systematically summarized. The research results indicate that although alkaline accelerators can improve early strength, they will reduce durability, and non alkaline accelerators have gradually become the mainstream choice; Mineral admixtures can effectively improve mechanical properties and durability, while adding fibers can transform the failure mode from brittle fracture to ductile failure. The quality of shotcrete construction is closely related to material preparation, transportation, and spraying operations, among which the spraying operation stage is significantly affected by factors such as the angle between the nozzle and the rock surface, distance, spraying pressure, layer thickness, and time interval. In summary, in the future, the focus should be on developing low-cost, high durability, and environmentally friendly shotcrete, building a construction process system that integrates less manpower, automation, and information technology, and promoting the transformation and upgrading of tunnel construction towards green and intelligent directions.

     

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