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大直径超长灌注桩分段后注浆施工技术

Construction Technology of Segmented Grouting for Large-diameter and Super-long Cast-in-place Piles

  • 摘要: 大直径超长灌注桩在施工过程中,成孔时间较长,护壁泥浆会在孔壁形成较厚的泥皮。同时,清孔沉渣质量难以保证,这直接影响到成桩的承载力。为解决这一问题,本文以某房屋建筑工程桩基础为背景研究大直径超长灌注桩分段后注浆施工工艺,旨在提高灌注桩的承载力并优化施工效率。本文对大直径超长灌注桩分段后注浆施工的工艺原理和关键技术要点进行了详细分析。通过在桩体形成后,利用注浆管分段布设和分次后注浆工艺,对桩底和桩侧不同断面进行有压注浆,实现桩身多深度、多点位离散式注浆。同时,结合经济效益对比和桩基静载试验,检验该施工工艺的经济性和技术有效性。研究结果表明,采用分段布设注浆管和分次后注浆工艺,能够使浆液在桩身分布更加均匀,有效加固桩底持力层和桩侧一定范围内的土体。经单桩静载试验测试,试桩抗压承载力特征值提高了30.5%。与传统灌注桩施工相比,在相同桩基承载力要求下,新技术可减少桩长,从而降低施工成本。在案例工程中,施工成本降低了6.4%,工期减少了39.5%。该施工技术注浆效果良好,能显著提高灌注桩的承载力。该技术适用性强,操作流程简单,可大幅提高施工效率,具有良好的经济性和技术有效性,值得在类似工程中推广应用。

     

    Abstract: During the construction of large-diameter and super-long cast-in-place piles, the hole-forming time is relatively long, and the wall protection mud will form a relatively thick mud skin on the hole wall. Meanwhile, the quality of the sediment from hole cleaning is hard to guarantee, which directly affects the bearing capacity of the pile. To address this issue, this paper studies the post-section grouting construction technology of large-diameter and super-long cast-in-place piles based on the pile foundation of a certain housing construction project, aiming to enhance the bearing capacity of cast-in-place piles and optimize the construction efficiency. This paper conducts a detailed analysis of the technological principles and key technical points of the post-section grouting construction for large-diameter and super-long cast-in-place piles. After the pile body is formed, by using the segmented layout of grouting pipes and the post-grouting process in stages, pressure grouting is carried out on different sections of the pile bottom and side to achieve multi-depth and multi-point discrete grouting of the pile body. Meanwhile, by comparing economic benefits and conducting static load tests on pile foundations, the economic efficiency and technical effectiveness of this construction process are verified. The research results show that by adopting the segmented layout of grouting pipes and the post-grouting process in stages, the distribution of grout in the pile body can be made more uniform, effectively reinforcing the bearing stratum at the bottom of the pile and the soil within a certain range on the pile side. After the static load test of a single pile, the characteristic value of the compressive bearing capacity of the test pile has increased by 30.5%. Compared with the traditional cast-in-place pile construction, under the same pile foundation bearing capacity requirements, the new technology can reduce the pile length, thereby lowering the construction cost. In the case project, the construction cost was reduced by 6.4% and the construction period was shortened by 39.5%. This construction technology has a good grouting effect and can significantly enhance the bearing capacity of cast-in-place piles. This technology has strong applicability, a simple operation process, can significantly improve construction efficiency, and has good economic and technical effectiveness. It is worthy of promotion and application in similar projects.

     

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