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超大直径立筒式蓄冷罐倒装法及圆周式吊篮施工技术研究

Research on Inverted Construction Method and Circumferential Hoist Basket Technology for Extra-large-diameter Vertical Cylindrical Cold Storage Tanks

  • 摘要: 大型立筒式蓄冷罐具有罐体高、直径大、密闭性及保温性要求高等特点。某物资储备库建设项目设计了两个超大直径蓄冷水罐,导致无法通过工厂预制直接运输现场投入生产使用。现场安装若采用正装法施工,随着罐体高度增加,底层材料受压会变形,施工高度升高同时施工危险系数上升。本文针对该建设项目超大直径立筒式蓄冷水罐安装技术特点及工艺要求,提出超大直径立筒式蓄冷水罐倒装法安装及圆周式吊篮保温施工技术,通过倒装法、分块焊接的方式实现罐体的安装,完成基础施工、底板铺设、罐顶安装、附件安装和整体验收等施工工序。结果表明,超大直径立筒式蓄冷水罐倒装法安装及圆周式吊篮保温施工技术适用于大直径、大体积,施工场地狭小,施工环境复杂的立筒式蓄冷水罐的安装,相比传统工艺成本节约9%左右。通过自主研发旋转式电动吊篮施工技术,解决了在狭小空间内进行外壁高空喷涂聚氨酯施工的难题,既保障了施工安全又提高了施工效率。

     

    Abstract: Large vertical chilled-water storage tanks are characterized by tall shells, large diameters, and stringent demands for air-tightness and thermal insulation. A strategic-reserve warehouse project included two such tanks of exceptionally large diameter; their size precluded shop fabrication and direct delivery to site. Erecting them by the conventional “bottom-up” (normal-sequence) method would have caused shell-plate distortion at the lower courses as height—and thus dead load—increased, while the risk to personnel would have risen with every lift. To meet the installation requirements of these oversized vertical tanks, we developed a “top-down” (reverse-sequence) erection procedure combined with a circular electric gondola system for insulation work. The shell was assembled in horizontal courses, starting with the roof and the top shell ring; each subsequent ring was lifted, positioned and welded in segments, followed by the bottom course, floor and ancillary items. The method proved suitable for large-diameter, high-capacity vertical tanks erected in restricted, complex environments. Compared with traditional bottom-up construction, direct costs were reduced by approximately 9 %. A self-propelled, rotating electric gondola, designed in-house, allowed polyurethane spray application on the external shell inside a confined workspace, eliminating the need for full scaffolding and cutting both exposure time and fall risk.

     

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