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水泥胶砂强度试件两种成型试验方法的对比分析

Comparison of Two Methods for Forming Cement Mortar Specimens

  • 摘要: 胶砂强度作为评定水泥产品质量的核心指标,其检测结果的准确性直接影响建筑工程质量与材料选型。现行国家标准《通用硅酸盐水泥》(GB 175-2023)推荐振实台法(基准法)和振动台法(代用法)两种成型方法,但两种方法在操作流程与振实机理上的显著差异可能导致检测结果偏差,给试件成型方法选择带来困惑。本研究选取P.Ⅱ52.5、P.Ⅱ52.5R、P.O 42.5和P.Ⅰ42.5四类典型水泥样品,通过控制试验环境(温度(20±2)℃,湿度50%~60%)、统一检测设备与操作人员等变量,系统开展一系列对比试验。采用密度测定、气孔观测、抗压/抗折强度测试等方法,从成型效率、试件密实度、强度发展规律等维度进行量化分析。试验结果表明:振动台法通过高频低幅振动(3000次/分钟,0.76 mm)形成的试件密实度较振实台法提升1.0%~2.5%,气孔数量减少约40%,3 d和28 d抗折强度分别提高7%~13%和5%~10%,3 d和28 d抗压强度分别增长5%~10%和4%~12%。研究证实振动台法通过优化振实能量传递效率(能耗提升10倍至30000 J),显著改善试件均匀性。建议检测实验室优先选用振动台法成型试件,该方法不仅简化了操作流程(步骤减少62.5%),还能提升检测效率30%以上,为水泥质量精准评价提供技术保障。

     

    Abstract: Mortar strength, as a core indicator for evaluating cement product quality, has its testing accuracy directly impacting construction engineering quality and material selection. The current national standard "General Portland Cement" (GB 175-2023) recommends two forming methods, namely the vibration table method (benchmark method) and the vibration table method (substitute method). However, significant differences in the operation process and vibration mechanism between the two methods may lead to deviations in the test results, causing confusion in the selection of specimen forming methods. This study systematically conducted a series of comparative tests using four typical cement samples (P.Ⅱ52.5, P.Ⅱ52.5R, P.O 42.5, and P.Ⅰ42.5) under controlled environmental conditions (temperature (20±2)℃, humidity 50%-60%) with unified testing equipment and operators. Quantitative analysis was performed through density measurement, air pore observation, and compressive/flexural strength testing, evaluating molding efficiency, specimen compactness, and strength development patterns. Results demonstrate that specimens formed by the vibration table method through high-frequency, low-amplitude vibration (3000 cycles/min, 0.76 mm) achieved 1.0%-2.5% higher compactness compared to the jolting table method, with approximately 40% reduction in air pores. The 3-day and 28-day flexural strengths increased by 7%-13% and 5%-10% respectively, while the 3-day and 28-day compressive strengths improved by 5%-10% and 4%-12% correspondingly. This research confirms that the vibration table method optimizes energy transfer efficiency (10-fold energy consumption increase to 30,000 J), significantly improving specimen uniformity. It is recommended that testing laboratories prioritize the use of vibration table method for forming time specimens. This method not only simplifies the operation process (reducing steps by 62.5%), but also improves testing efficiency by more than 30%, providing technical support for accurate evaluation of cement quality.

     

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