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装配式冷弯薄壁型钢复合楼板的施工技术研究

Research on the Construction Technology of Prefabricated Cold-formed Thin-walled Steel Composite Floor Slab

  • 摘要: 为提升装配式钢结构的施工效率与结构性能,本研究聚焦于冷弯薄壁型钢复合楼板在装配式钢结构中的应用。该楼板采用新型加筋纤维水泥板与轻钢龙骨复合,在工厂预制成型后运至现场安装,通过螺栓与主次梁连接形成整体,无需进行混凝土浇筑,具有质轻高强、整体刚度和抗折能力优于常规混凝土叠合楼板的特点。基于SAP2000有限元分析,考虑实际(弹性)楼板与刚性楼板假定的差异性,对纯钢框架结构和冷弯薄壁型钢结构进行整体结构建模。对模型在不同荷载组合下进行振动周期、风荷载、水平频繁地震作用下的层间位移角以及内力分析。同时,结合实际工程应用,对冷弯薄壁型钢复合楼板的装配化施工技术进行总结。结果表明,冷弯薄壁型钢复合楼板能够显著减小钢框架的弯矩和剪力,有效提高结构的整体刚度。实际工程应用中,该楼板的装配化施工技术实现了全干式装配施工,钢材利用率提升了6%,施工实施效果良好。冷弯薄壁型钢复合楼板在装配式钢结构中具有显著的应用优势,可为类似项目的结构设计及施工提供有益参考。

     

    Abstract: In order to improve the construction efficiency and structural performance of prefabricated steel structures, this study focuses on the application of cold-formed thin-walled steel composite floor slabs in prefabricated steel structures. The floor slab adopts a novel ribbed fiber cement board composited with light steel keels, which is prefabricated in the factory and transported to the site for installation. It forms an integrated system by bolting to the primary and secondary beams, eliminating the need for concrete pouring. This design features lightweight yet high strength, with overall stiffness and bending resistance superior to conventional concrete composite floor slabs. Based on the finite element analysis of SAP2000, the study considers the differences between the actual (elastic) floor slabs and the assumption of a rigid floor slabs, modeling the overall structure for both pure steel frames and cold-formed thin-walled steel structures.The vibration period, wind load, inter-story drift angle under frequent horizontal seismic actions, and internal force analysis of the model under different load combinations are carried out. At the same time, in combination with the actual engineering application, the prefabricated construction technology of the cold-formed thin-walled steel composite floor slabs is summarized. The results show that the cold-formed thin-walled steel composite floor slab can significantly reduce the bending moment and shear force of the steel frame and effectively improve the overall stiffness of the structure. In actual engineering applications, the prefabricated construction technology of this floor slabs has realized fully dry-assembled construction, increasing steel utilization by 6% with favorable construction outcomes. The cold-formed thin-walled steel composite floor slab has significant application advantages in prefabricated steel structures and can provide a useful reference for the structural design and construction of similar projects.

     

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