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碱式硫酸镁水泥混凝土CFG桩现场试验与验证

Field Testing and Validation of CFG Piles Made with Basic Magnesium Sulfate Cement Concrete

  • 摘要: 水泥粉煤灰碎石桩(CFG桩)在软土地基处理中应用广泛,但其常规胶凝材料普通硅酸盐水泥属于高碳胶凝材料,不符合当前低碳发展理念。基于现状研究情况,本研究提出采用低碳型柠檬酸改性碱式硫酸镁水泥混凝土(BMSCC)替代传统硅酸盐水泥混凝土,并将其用于软基CFG桩的工程中开展可行性分析与初步验证。经室内配合比试验,确定了BMSC占比为20%的BMSCC配合比,测得28 d标准养护强度值为24.7 MPa。在此基础上,于天天高速公路铜陵段软土路基中分别设置了试验段与原设计对比段,进行CFG桩单桩复合地基静载荷试验与钻芯法强度试验。试验段桩单桩复合地基承载力特征值达180 kPa,桩身芯样强度代表值达22.6 MPa及25.8 MPa,与标准养护强度值24.7 MPa基本吻合,以上均满足原设计要求。试验结果表明试验段桩型的静载p-s曲线呈缓变型,桩-土协同工作良好,成桩工艺具有良好的强度稳定性和适应性。本次应用成功采用了BMSC占比为20%的配合比,虽然高于传统水泥7.64%的占比,但证实了其应用于软基CFG桩工程的可靠性,并揭示了通过参考已有研究成果进一步优化配比、降低成本的巨大潜力,为低碳地基处理提供了新的技术路径。

     

    Abstract: Cement-fly ash gravel (CFG) piles are widely used for soft soil ground improvement. However, their conventional binder, ordinary Portland cement, is a high-carbon material and thus does not align with the current emphasis on low-carbon development. Based on the current research situation, this study proposes to replace traditional Portland cement concrete with low-carbon modified basic magnesium sulfate cement concrete (BMSCC) and apply it to the engineering of soft foundation CFG piles for feasibility analysis and preliminary verification. Through laboratory mix proportion tests, a BMSCC mix with 20% BMSC content was determined, achieving a 28-day standard-cured compressive strength of 24.7 MPa. Field validation was then performed on the soft soil subgrade of the Tiantian Expressway (Tongling Section), where test sections using BMSCC and control sections following the original design were established. Single-pile composite foundation static load tests and core drilling strength tests were conducted. The test sections exhibited a characteristic bearing capacity of 180 kPa for the single-pile composite foundation. The representative strengths of the core samples were 22.6 MPa and 25.8 MPa, showing close agreement with the standard-cured strength of 24.7 MPa. All results met the original design requirements. The test results demonstrate that the static load p-s curves of the BMSCC piles exhibit a gradual transition, indicating effective pile-soil interaction. This confirms that the construction process offers good strength stability and site adaptability. Although the mix with 20% BMSC content adopted in this application is higher than the 7.64% cement content in conventional mixes, the study successfully verifies the reliability of BMSCC for soft-ground CFG pile engineering. Furthermore, it reveals significant potential for further optimization of the mix proportion and cost reduction by referencing existing research, thereby presenting a new technical approach for low-carbon ground treatment.

     

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