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超厚新回填层深大灌注桩施工关键技术

Key Construction Technologies for Super-thick New Backfill Layer Deep Cast-in-place Piles

  • 摘要: 超厚新近回填层由于成分复杂、结构松散、密实性差,在桩基施工中易引发快速漏浆、串孔和塌孔等风险,导致沉渣厚度控制困难及埋钻、埋笼等质量问题。为提升此类地质条件下的桩基成孔质量与成桩效率,本研究以某机场桩基工程为案例,基于施工实践与文献研究,系统分析了旋挖钻孔灌注桩在深厚回填层及构造破碎带区域的成孔难点,提出了以“事前预防+事中处理,预防为主”为指导原则的成套技术体系。通过提高泥浆比重、优化黏度并结合二次空压机清孔工艺,显著减少了漏浆现象,有效维持孔壁稳定;采取埋设长护筒、分级堵漏回填、低标号素混凝土回填静置及优化施工组织等综合措施,使单桩漏浆次数明显降低,施工周期缩短约50%,桩基中Ⅰ类桩比例达95.45%,证实了该技术体系在控制成桩质量方面的适应性与有效性,可为类似复杂深厚新近回填地层中的桩基工程提供参考。

     

    Abstract: The ultra-thick recent backfill layer, due to its complex composition, loose structure, and poor compactness, is prone to risks such as rapid slurry leakage, cross-hole flow, and hole collapse during pile foundation construction, leading to difficulties in controlling sediment thickness and quality issues such as drill burial and reinforcement cage burial. To improve the quality of borehole formation and pile construction efficiency under such geological conditions, this study takes a airport pile foundation project as a case study. Based on construction practices and literature research, it systematically analyzes the challenges of borehole formation in thick backfill layers and structural fracture zones using rotary drilling cast-in-place piles. A comprehensive technical system guided by the principle of "prevention + in-process control, with prevention as the priority" is proposed. By increasing the slurry density, optimizing viscosity, and incorporating a secondary air compressor for hole cleaning, slurry leakage was significantly reduced, effectively maintaining hole wall stability. Comprehensive measures such as embedding long casings, graded leak stoppage and backfilling, low-grade plain concrete backfilling with static placement, and optimized construction organization were implemented. These measures significantly reduced the frequency of slurry leakage per pile, shortened the construction cycle by approximately 50%, and achieved a proportion of 95.45% for Class I piles. The results verify the adaptability and effectiveness of this technical system in controlling pile quality, providing a reference for similar pile foundation projects in complex, thick recent backfill strata.

     

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