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大掺量磷石膏泡沫混凝土的配合比优化研究

Study on the Mixing Proportion Optimization of High-Volume Phosphogypsum Foamed Concrete

  • 摘要: 针对磷石膏堆存污染与路基材料高成本的双重难题,本文开展了高掺量磷石膏(≥50%)的磷石膏基泡沫混凝土配合比研究,通过水胶比、减水剂、速凝剂调控(水胶比0.4、减水剂0.5%、硫铝酸盐水泥6%),解决了大掺量磷石膏体系凝结迟缓、浆体稳定性差、易塌模的技术难题。研究了泡沫混凝土的胶凝材料组成,最佳配比磷石膏∶水泥∶矿粉=60∶15∶25时,其湿密度为800 kg/m3、流动度为178 mm、7 d抗压强度为1.2 MPa,软化系数大于0.95,满足路基材料对流动性、力学性能与耐水性的综合要求。微观机理研究表明:磷石膏在体系中主要发挥微集料填充效应,部分参与反应生成钙矾石骨架,水泥水化C-S-H凝胶与钙矾石协同构成强度骨架。0.4水胶比和最佳胶凝材料组成下,泡沫混凝土气孔呈球形,分布均匀且孔壁较厚。水化产物和均匀气孔结构是实现高替代率下强度与耐水性提升的机制。

     

    Abstract: To address the dual challenges of phosphogypsum stockpiling pollution and the high cost of road base materials, this study investigated the mix proportion of phosphogypsum-based foamed concrete with high phosphogypsum content (≥50%). Through the synergistic regulation of water-binder ratio, superplasticizer, and rapid-hardening agent (water-binder ratio of 0.4, superplasticizer dosage of 0.5%, and sulphoaluminate cement content of 6%), the technical bottlenecks of delayed setting, poor slurry stability, and slump tendency in high-volume phosphogypsum systems were resolved. The composition of cementitious materials for foamed concrete was systematically studied. At the optimal mix proportion of phosphogypsum : cement : mineral powder=60:15:25, the foamed concrete achieved a wet density of 800 kg/m3, flowability of 178 mm, 7-day compressive strength of 1.2 MPa, and softening coefficient >0.95, satisfying the comprehensive requirements for flowability, mechanical properties, and water resistance of road base materials. Microstructural analysis revealed that phosphogypsum primarily functions as a micro-aggregate filler in the system, with partial participation in the reaction to generate ettringite frameworks. The C-S-H gel from cement hydration and ettringite synergistically constitute the strength skeleton. At a water-binder ratio of 0.4 with the optimal cementitious material composition, the foamed concrete exhibits spherical pores with uniform distribution and thick pore walls. The hydration products and uniform pore structure serve as the mechanism for achieving enhanced strength and water resistance under high replacement rates.

     

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