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住宅建筑装配式结构施工技术与质量控制

Prefabricated Structure Construction Technology and Quality Control for Residential Buildings

  • 摘要: 当前装配式建筑推广中存在预制构件几何精度控制困难、节点连接可靠性不足、施工质量管控体系不完善等突出问题,制约了其规模化发展。针对上述问题,以某高层住宅装配式结构工程为研究对象,从预制构件制作、现场装配、节点连接三个维度构建施工技术体系,建立涵盖风险识别预防、关键工序监管、检测评价的质量管控机制。预制构件采用工厂化标准生产,通过精密模具、超高性能混凝土、机器人加工等确保品质稳定。现场装配运用机械化作业,借助GPS定位、物联网追踪等技术压缩工期。节点连接采用记忆合金螺栓、自修复灌浆材料等多元化方案确保结构安全。研究结果表明,装配式施工较传统方式缩短工期30%,降低人工投入25%,构件精度提升40%,关键工序合格率达92%,返工率降低44%,成本降低8%,建筑垃圾减少80%,碳排放降低25%。装配式结构施工技术体系有效提升了建筑品质和施工效率,为建筑行业绿色转型与高质量发展提供了技术路径参考。

     

    Abstract: The current promotion of prefabricated construction faces prominent challenges—such as difficulties in controlling the geometric precision of precast components, insufficient reliability in joint connections, and incomplete quality control systems—which hinder its large-scale development. To address these issues, this study focuses on a high-rise residential project utilizing a prefabricated structural system. It establishes a comprehensive construction technology framework spanning three key dimensions: precast component fabrication, on-site assembly, and joint connections. Furthermore, it implements a robust quality control mechanism encompassing risk identification and prevention, supervision of critical processes, and inspection and evaluation. Precast components undergo standardized factory production, utilizing precision molds, ultra-high-performance concrete, and robotic processing to ensure consistent quality. On-site assembly employs mechanized operations, leveraging technologies such as GPS positioning and IoT tracking to significantly reduce construction duration. Joint connections utilize diversified solutions—including shape memory alloy bolts and self-healing grouting materials—to ensure structural safety. The research findings demonstrate that this prefabricated construction approach, compared to traditional methods, reduces the construction period by 30% and labor input by 25%; it improves component precision by 40%, achieves a 92% pass rate for critical processes, reduces the rework rate by 44%, lowers overall costs by 8%, decreases construction waste by 80%, and reduces carbon emissions by 25%. This technological framework for prefabricated structural construction effectively enhances both building quality and construction efficiency, offering a valuable technical reference for the construction industry's green transformation and high-quality development.

     

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